Compressed Air Solution for Glass Bottling

Why Does the Glass Bottling Industry Need 100% Clean Compressed Air?

In the glass bottling industry, ensuring the highest product quality, safety, and compliance with stringent regulations is crucial. Compressed air plays a significant role in various production processes, and any contamination can lead to severe consequences, including:

• ProduktkontaminationDruckluft kommt in direkten Kontakt mit Flaschen, Verschlüssen und Verpackungsmaterialien. Ist die Luft verunreinigt, können Schadstoffe in das Produkt gelangen und so die Gesundheit und Sicherheit des Verbrauchers gefährden.
• Probleme bei der Einhaltung gesetzlicher Vorschriften: Glasabfüllbetriebe unterliegen strengen Lebensmittelsicherheits- und Qualitätsstandards. Verunreinigte Luft kann die Einhaltung wichtiger Zertifizierungen wie ISO 22000 beeinträchtigen und möglicherweise zu Geldstrafen und Betriebsverzögerungen führen.
• Produktionsausfall: Luftverunreinigungen können Maschinen und Komponenten beschädigen und zu kostspieligen Ausfallzeiten, Reparaturkosten und Produktionsausfällen führen.
• Schädigung des Markenrufs: Verunreinigte Flaschen können sich negativ auf den Ruf einer Marke auswirken und das Vertrauen und die Loyalität der Verbraucher untergraben.

Die Lösung von Gairs: Wassereingespritzte, ölfreie Kompressoren

GAIRS offers the OGWBD model, a dedicated water-injected oil-free compressor designed to meet the specific needs of the glass bottling industry. The OGWBD ensures that 100% clean, oil-free compressed air is delivered to the production process, preventing contamination and ensuring operational efficiency.

In 2002, GAIRS responded to industry needs by launching the OGWBD model, designed specifically for low-pressure applications (3-5 bar). This innovative solution was a game-changer for industries such as glass bottling and fermentation, which previously relied on pressure-reducing valves on normal-pressure machines to achieve the desired low-pressure effects. The OGWBD quickly became a cornerstone solution for these industries, providing superior performance and efficiency. Today, it remains a preferred choice in the glass bottling sector.

Models for the Glass Bottling Industry:

• OGWBD: 3-5 bar

Hauptmerkmale:

• TÜV-zertifiziert Klasse 0: Guaranteed oil-free air to eliminate contamination risks in the glass bottling process.
• Konformität mit ISO-8573: Meets the highest standards for air quality, essential in glass bottling operations.
• Energieeffizienz: Water-injected technology ensures optimal performance while minimizing energy consumption.
• Haltbarkeit: Built to withstand the rigorous demands of continuous glass bottling production.
• Geringer Wartungsaufwand: Fewer moving parts and reduced wear and tear, leading to less downtime and lower operational costs.

Applications of Compressed Air in Glass Bottling Production

1. Verpackung und Flaschenhandhabung

Compressed air is essential for controlling the movement and placement of bottles, caps, and labels during the packaging process. Clean air ensures the integrity of the packaging and prevents contamination of the finished product.

2. Reinigung und Sterilisation

Compressed air is used to clean and sterilize bottles and containers before they are filled. Clean, oil-free air prevents contaminants from entering the bottles during this critical step, maintaining the highest standards of hygiene.

3. Blowing and Molding

Air compressors are used in the blowing and molding process of glass bottles. The clean, controlled air pressure is crucial for shaping the bottles to the desired specifications.

4. Conveyor Systems

Air-powered conveyor systems are commonly used to transport glass bottles throughout the production process. Compressed air helps move the bottles smoothly and efficiently without risk of damage or contamination.

Why Choose GAIRS Water-Injected Compressors for Glass Bottling Operations?

• Hervorragende Luftqualität: Guarantees 100% oil-free air, preventing contamination during the glass bottling process and ensuring product safety.
• Low Pressure Solution: Specifically designed for low-pressure applications (3-5 bar), ideal for glass bottling processes that require controlled air pressure.
• Energieeffizienz: The water-injected compressor technology helps lower energy consumption while maintaining high operational efficiency.
• Zuverlässigkeit: Built for continuous operation, the OGWBD compressor ensures minimal downtime and smooth production cycles.
• Sustainability: The eco-friendly water-injected system helps reduce your environmental impact by lowering energy usage.