{"id":14303,"date":"2025-03-13T07:54:56","date_gmt":"2025-03-13T07:54:56","guid":{"rendered":"https:\/\/gairscomp.com\/?p=14303"},"modified":"2025-03-14T05:54:39","modified_gmt":"2025-03-14T05:54:39","slug":"why-ro-water-is-essential-for-water-injected-oil-free-screw-compressors","status":"publish","type":"post","link":"https:\/\/gairscomp.com\/es\/why-ro-water-is-essential-for-water-injected-oil-free-screw-compressors\/","title":{"rendered":"Por qu\u00e9 el agua de \u00f3smosis inversa es esencial para los compresores de tornillo con inyecci\u00f3n de agua"},"content":{"rendered":"<p>Water-injected screw compressors, such as the <a href=\"https:\/\/gairscomp.com\/es\/compresores-de-aire-sin-aceite\/\" target=\"_blank\" rel=\"noopener\">OGW series<\/a>, rely on pure water for lubrication, cooling, and sealing. Unlike traditional oil-lubricated compressors, these oil-free compressors use water as a natural coolant and lubricant, ensuring clean compressed air with high efficiency. However, to maintain optimal performance and extend the service life of the air end, using Reverse Osmosis (RO) water is crucial. This blog explains why RO water is necessary, the risks of poor water quality, and how to maintain a stable compressed air system.<\/p>\n<h3><span style=\"color: #000000;\">Why Do Water-Injected Screw Compressors Require RO Water?<\/span><\/h3>\n<h4><span style=\"color: #000000;\">1. Water&#8217;s Role in a Water-Injected Oil-Free Compressor<\/span><\/h4>\n<p>In a water-injected screw compressor, water is continuously sprayed into the air end. It serves three key functions:<\/p>\n<p><span style=\"color: #000000;\"><strong>Enfriamiento<\/strong><\/span>: Water absorbs heat generated during compression, keeping the air end temperature below 55\u00b0C\u2014eliminating the need for an intercooler.<br \/>\n<span style=\"color: #000000;\"><strong>Lubrication<\/strong><\/span>: The water film reduces friction between the screw rotor and star wheels, ensuring smooth operation.<br \/>\n<span style=\"color: #000000;\"><strong>Sealing<\/strong><\/span>: Water fills the micro gaps between rotor grooves and star wheel teeth, improving the volumetric efficiency of the compressor.<\/p>\n<p>Since this water is recirculated, its quality directly impacts the compressor\u2019s efficiency, reliability, and lifespan.<\/p>\n<h4><span style=\"color: #000000;\">2. The Importance of RO Water<\/span><\/h4>\n<p>RO (Reverse Osmosis) water is purified water with minimal impurities, ensuring:<\/p>\n<p><span style=\"color: #000000;\"><strong>No Scaling<\/strong><\/span>: RO water removes calcium (Ca\u00b2\u207a) and magnesium (Mg\u00b2\u207a) ions, preventing scale buildup inside the air end, piping, and cooler.<br \/>\n<span style=\"color: #000000;\"><strong>Better Cooling Performance<\/strong><\/span>: Pure water has better heat absorption properties, improving overall cooling efficiency.<br \/>\n<span style=\"color: #000000;\"><strong>Extended Air End Life<\/strong><\/span>: Using hard water leads to corrosion, bacterial growth, and sludge accumulation, reducing compressor efficiency.<br \/>\n<strong><span style=\"color: #000000;\">Stable System Operation<\/span><\/strong>: RO water minimizes clogs in water filters and prevents blockages that can reduce airflow and cause system failures.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-14312\" src=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/ro-water-quality.jpg\" alt=\"\" width=\"1200\" height=\"800\" srcset=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/ro-water-quality.jpg 1200w, https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/ro-water-quality-768x512.jpg 768w, https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/ro-water-quality-18x12.jpg 18w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<h4><span style=\"color: #000000;\">3. Why a Water Softener Alone is Not Enough?<\/span><\/h4>\n<p>A water softener removes hard minerals like calcium and magnesium using an ion-exchange resin. However, it does not:<\/p>\n<p>\u274c Remove all salts and dissolved solids.<br data-start=\"2587\" data-end=\"2590\" \/>\u274c Prevent bacterial growth in the water loop.<br data-start=\"2635\" data-end=\"2638\" \/>\u274c Guarantee the required low conductivity for long-term compressor operation.<\/p>\n<p>That\u2019s why even with a water softener, the compressor still requires RO water to meet the strict quality standards necessary for long-term reliability.<\/p>\n<h3><span style=\"color: #000000;\">Problems Caused by Poor Water Quality<\/span><\/h3>\n<p>If the water quality is not maintained, several issues can arise:<\/p>\n<h4><span style=\"color: #000000;\">1. Scaling \u2013 The Silent Killer<\/span><\/h4>\n<p><strong data-start=\"3060\" data-end=\"3070\"><span style=\"color: #000000;\">Cause<\/span>:<\/strong> Hard water contains high levels of <span style=\"color: #000000;\"><strong data-start=\"3106\" data-end=\"3131\">calcium and magnesium<\/strong><\/span>, which form <span style=\"color: #000000;\"><strong data-start=\"3144\" data-end=\"3162\">scale deposits<\/strong><\/span> inside the compressor system.<br \/>\n<span style=\"color: #000000;\"><strong>Effects<\/strong><\/span>:<\/p>\n<ul>\n<li data-start=\"3213\" data-end=\"3244\"><span style=\"color: #000000;\">Reduces cooling efficiency.<\/span><\/li>\n<li data-start=\"3245\" data-end=\"3334\"><span style=\"color: #000000;\">Causes <strong data-start=\"3254\" data-end=\"3286\">higher internal temperatures<\/strong>, leading to <strong data-start=\"3299\" data-end=\"3317\">premature wear<\/strong> of components.<\/span><\/li>\n<li data-start=\"3335\" data-end=\"3425\"><span style=\"color: #000000;\">Blocks water pipes and heat exchangers, leading to <strong data-start=\"3388\" data-end=\"3422\">pressure loss and inefficiency<\/strong>.<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\"><strong data-start=\"3427\" data-end=\"3443\">Solution:<\/strong> Use only <strong data-start=\"3453\" data-end=\"3465\">Agua de \u00f3smosis inversa<\/strong> and replace the circulating water every <strong data-start=\"3506\" data-end=\"3519\">two weeks<\/strong> in challenging environments.<\/span><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-14306\" src=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/air-end-with-water-scales.jpg\" alt=\"\" width=\"1200\" height=\"800\" srcset=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/air-end-with-water-scales.jpg 1200w, https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/air-end-with-water-scales-768x512.jpg 768w, https:\/\/gairscomp.com\/wp-content\/uploads\/2025\/03\/air-end-with-water-scales-18x12.jpg 18w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><\/p>\n<h4><span style=\"color: #000000;\">2. Siltation \u2013 Clogging the System<\/span><\/h4>\n<p><strong data-start=\"3060\" data-end=\"3070\"><span style=\"color: #000000;\">Cause<\/span>:<\/strong> <span style=\"color: #000000;\">Bacteria, dust, and fine particles <strong data-start=\"3646\" data-end=\"3678\">accumulate in the water loop<\/strong>, forming <strong data-start=\"3688\" data-end=\"3698\">sludge<\/strong> in the system.<\/span><br \/>\n<span style=\"color: #000000;\"><strong>Effects<\/strong><\/span>:<\/p>\n<ul>\n<li data-start=\"3734\" data-end=\"3795\"><span style=\"color: #000000;\">Blocks <strong data-start=\"3743\" data-end=\"3760\">water filters<\/strong>, requiring frequent maintenance.<\/span><\/li>\n<li data-start=\"3796\" data-end=\"3872\"><span style=\"color: #000000;\">Increases the <strong data-start=\"3812\" data-end=\"3847\">risk of bacterial contamination<\/strong> in the compressed air.<\/span><\/li>\n<li data-start=\"3873\" data-end=\"3934\"><span style=\"color: #000000;\">Leads to <strong data-start=\"3884\" data-end=\"3908\">higher pressure drop<\/strong> and reduced efficiency.<\/span><\/li>\n<\/ul>\n<p><span style=\"color: #000000;\"><strong data-start=\"3427\" data-end=\"3443\">Solution:<\/strong> Regularly change <strong>water filters<\/strong> and ensure proper ventilation in the compressor room.<\/span><\/p>\n<h4><span style=\"color: #000000;\">3. Corrosion \u2013 Shortens Air End Life<\/span><\/h4>\n<p data-start=\"4096\" data-end=\"4219\"><span style=\"color: #000000;\"><strong data-start=\"4099\" data-end=\"4109\">Cause:<\/strong> Impurities and dissolved salts leads\u00a0to <b>jam of air end.<\/b><\/span><br data-start=\"4199\" data-end=\"4202\" \/><span style=\"color: #000000;\"><strong data-start=\"4205\" data-end=\"4217\">Effects:<\/strong><\/span><\/p>\n<ul data-start=\"4220\" data-end=\"4389\">\n<li data-start=\"4220\" data-end=\"4290\"><span style=\"color: #000000;\">Weakens <strong data-start=\"4230\" data-end=\"4253\">internal components<\/strong>, leading to <strong data-start=\"4266\" data-end=\"4287\">expensive repairs<\/strong>.<\/span><\/li>\n<li data-start=\"4291\" data-end=\"4328\"><span style=\"color: #000000;\">Reduces the <strong data-start=\"4305\" data-end=\"4325\">air end lifespan<\/strong>.<\/span><\/li>\n<\/ul>\n<p data-start=\"4391\" data-end=\"4493\"><span style=\"color: #000000;\"><strong data-start=\"4391\" data-end=\"4407\">\u00a0Solution:<\/strong> Monitor <strong data-start=\"4416\" data-end=\"4446\">RO water quality regularly<\/strong> and replace it if contamination levels rise.<\/span><\/p>\n<h3><span style=\"color: #000000;\">Cooling Water Requirements for Water-Cooled Models<\/span><\/h3>\n<p data-start=\"4560\" data-end=\"4674\"><span style=\"color: #000000;\">For <strong data-start=\"4564\" data-end=\"4613\">water-cooled water injected screw compressors<\/strong>, cooling water must also meet strict quality requirements:<\/span><\/p>\n<p data-start=\"4676\" data-end=\"4997\"><span style=\"color: #000000;\">\u2714\ufe0f <strong data-start=\"4679\" data-end=\"4721\">Closed-loop cooling system recommended<\/strong> \u2013 to maintain stable water quality.<\/span><br data-start=\"4757\" data-end=\"4760\" \/><span style=\"color: #000000;\">\u2714\ufe0f <strong data-start=\"4763\" data-end=\"4790\">Cooling water pressure:<\/strong> 0.15-0.3 MPa.<\/span><br data-start=\"4804\" data-end=\"4807\" \/><span style=\"color: #000000;\">\u2714\ufe0f <strong data-start=\"4810\" data-end=\"4838\">Inlet water temperature:<\/strong> Should not exceed <strong data-start=\"4857\" data-end=\"4865\">32\u00b0C<\/strong>.<\/span><br data-start=\"4866\" data-end=\"4869\" \/><span style=\"color: #000000;\">\u2714\ufe0f <strong data-start=\"4872\" data-end=\"4890\">Water quality:<\/strong> Should meet the <strong data-start=\"4907\" data-end=\"4928\">RO water standard<\/strong> to prevent scale buildup inside the <strong data-start=\"4965\" data-end=\"4994\">heat exchanger and piping<\/strong>.<\/span><\/p>\n<h3><span style=\"color: #000000;\">How to Replace Lubrication Water in a Water-Injected Screw Compressor?<\/span><\/h3>\n<p data-start=\"5084\" data-end=\"5180\"><span style=\"color: #000000;\">To maintain the system, regularly <strong data-start=\"5118\" data-end=\"5151\">replace the lubrication water<\/strong> using the following steps:<\/span><\/p>\n<ol>\n<li data-start=\"5182\" data-end=\"5597\"><span style=\"color: #000000;\"><strong data-start=\"5186\" data-end=\"5228\">Ensure the compressor is fully stopped<\/strong> and that the <strong data-start=\"5242\" data-end=\"5286\">air and water separator is depressurized<\/strong>.<\/span><\/li>\n<li data-start=\"5182\" data-end=\"5597\"><span style=\"color: #000000;\"><strong data-start=\"5294\" data-end=\"5322\">Drain the existing water<\/strong> from the separator using the manual drain valve.<\/span><\/li>\n<li data-start=\"5182\" data-end=\"5597\"><span style=\"color: #000000;\"><strong data-start=\"5378\" data-end=\"5408\">Refill with fresh RO water<\/strong> using the manual water refill valve until the water level reaches the middle of the water level gauge.<\/span><\/li>\n<li data-start=\"5182\" data-end=\"5597\"><span style=\"color: #000000;\"><strong data-start=\"5518\" data-end=\"5544\">Restart the compressor<\/strong> and monitor the system to ensure proper operation.<\/span><\/li>\n<\/ol>\n<p data-start=\"5599\" data-end=\"5809\"><span style=\"color: #000000;\"><strong data-start=\"5599\" data-end=\"5614\">Pro Tip:<\/strong> If the operating environment is poor (e.g., high humidity, exposure to acidic gases), shorten the <strong data-start=\"5713\" data-end=\"5735\">water change cycle<\/strong> to <strong data-start=\"5739\" data-end=\"5764\">prevent contamination<\/strong> y <strong data-start=\"5769\" data-end=\"5806\">extend the air end\u2019s service life<\/strong>.<\/span><\/p>\n<h3><span style=\"color: #000000;\">Need RO Water? Get an RO Water Purifier<\/span><\/h3>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-13367\" src=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2024\/10\/Ro-water-purifier-workflow-1140x550-1.jpg\" alt=\"Flujo de trabajo del purificador de agua Ro 1140x550\" width=\"1140\" height=\"550\" srcset=\"https:\/\/gairscomp.com\/wp-content\/uploads\/2024\/10\/Ro-water-purifier-workflow-1140x550-1.jpg 1140w, https:\/\/gairscomp.com\/wp-content\/uploads\/2024\/10\/Ro-water-purifier-workflow-1140x550-1-768x371.jpg 768w\" sizes=\"auto, (max-width: 1140px) 100vw, 1140px\" \/><\/p>\n<p><span style=\"color: #000000;\">If your facility <strong data-start=\"920\" data-end=\"966\">does not have access to an RO water source<\/strong>, we strongly recommend investing in a <a href=\"https:\/\/gairscomp.com\/es\/purificador-de-agua-de-osmosis-inversa\/\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"1005\" data-end=\"1044\">Reverse Osmosis (RO) water purifier<\/strong><\/a>. This ensures a <strong data-start=\"1061\" data-end=\"1103\">consistent supply of high-purity water<\/strong>, protecting your compressor from <strong data-start=\"1137\" data-end=\"1181\">scaling, corrosion, and performance loss<\/strong>. A <strong data-start=\"1185\" data-end=\"1218\">properly maintained RO system<\/strong> will not only <strong data-start=\"1233\" data-end=\"1275\">extend the lifespan of your compressor<\/strong> but also <strong data-start=\"1285\" data-end=\"1311\">reduce operating costs<\/strong> in the long run.<\/span><\/p>","protected":false},"excerpt":{"rendered":"<p>Los compresores de tornillo con inyecci\u00f3n de agua, como la serie OGW, utilizan agua pura para su lubricaci\u00f3n, refrigeraci\u00f3n y sellado. A diferencia de los compresores tradicionales lubricados con aceite, estos compresores sin aceite utilizan agua como refrigerante y lubricante natural, lo que garantiza un aire comprimido limpio y de alta eficiencia. Sin embargo, para mantener un rendimiento \u00f3ptimo y prolongar la vida \u00fatil de [\u2026]<\/p>","protected":false},"author":1,"featured_media":14305,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[1],"tags":[],"class_list":["post-14303","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Why RO Water is Essential for Water-Injected Screw Compressors - Gairs Compressor<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/gairscomp.com\/es\/why-ro-water-is-essential-for-water-injected-oil-free-screw-compressors\/\" \/>\n<meta property=\"og:locale\" content=\"es_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Why RO Water is Essential for Water-Injected Screw Compressors - Gairs Compressor\" \/>\n<meta property=\"og:description\" content=\"Water-injected screw compressors, such as the OGW series, rely on pure water for lubrication, cooling, and sealing. 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